I. Model: Non-standard custom-made
II. Structure and Conveying Method
1. To suit the requirements of various industries, the conveying method can be designed as:
● Stainless steel mesh belt + machine chain
● Machine chain with stainless steel supports
● Teflon high-temperature fiber belt
● PVC belt, etc.
2. Heating method can be designed as: Near-infrared lamp heating for high efficiency and energy saving
III. Temperature Control System:
1. Temperature Range: Room temperature—50-200 degrees Celsius (any desired temperature can be set)
2. Temperature Controller: Type 70 temperature controller.
3. Temperature Control Accuracy: ±5℃
4. Temperature Uniformity: ±5℃ (tested at the top, middle, and bottom of the empty furnace)
IV. Furnace Structure and Materials:
1. Inner box is made of galvanized sheet or stainless steel sheet, with a folded and welded frame on all four sides.
2. Outer box is made of A3 iron sheet or stainless steel sheet, with a folded and welded frame on all four sides.
3. Insulation Material: High-efficiency Xisil 100K environmentally friendly high-temperature cotton. The advantages of the carbon fiber infrared heating tubes used by our company are as follows: 1. Rapid heating and energy saving of over 30% compared to traditional metal heating materials. Carbon fiber is a pure blackbody heating material, with almost no visible light emitted during the electro-thermal conversion process. It features rapid heating, low thermal hysteresis, uniform heating, long-distance heat radiation transmission, and fast heat exchange. During operation, the luminous flux is far less than that of metal heating tubes, and the electro-thermal conversion efficiency is over 95%, which is over 30% higher than that of tungsten-molybdenum metal heating elements of the same power, saving over 30% in heating time. Under suitable working conditions, the operating temperature can reach 1200 degrees Celsius, completely replacing metal heating tubes.
2. Excellent far-infrared radiation effect and significant health benefits. The far-infrared carbon fiber heating tube is a heating element that primarily radiates far-infrared rays, with an electro-thermal radiation conversion rate of over 70%. The wavelength of the far-infrared rays it emits is between 3-14 micrometers, a wavelength range known as the "light of life," accounting for 80% of the total wavelength. Simultaneously, it can be absorbed by water molecules in the air, generating a resonant frictional heat effect, thus rapidly increasing the ambient temperature. In particular, it effectively activates human tissue cells, promotes blood circulation, accelerates metabolism, and enhances immunity, while also possessing deodorizing, dehumidifying, and antibacterial effects.
3. The heat released by the far-infrared carbon fiber heating tube is mostly far-infrared radiation energy. Unlike metal heating elements, it completely avoids the generation of electromagnetic fields and has no surge current. Furthermore, since 80% of the far-infrared radiation emitted by carbon materials overlaps with human infrared radiation, it has significant advantages in safety, energy saving, health, and comfort, making it the highest-performing heating element currently available.
4. Long service life: The carbon fiber quartz heating tube has a lifespan (continuous burning) of ≥8000 hours (8000-15000). Even with frequent starts and stops and long-term continuous operation, the heating element shows no oxidation or breakdown, and the heating light is uniform and the tube wall remains clean inside and out. 5. Strong resistance to sudden temperature changes: The product's encapsulation material is high-purity dehydroxylated quartz glass tube, with an extremely low coefficient of thermal expansion and extremely high thermal stability. It can withstand drastic temperature changes without cracking (the quartz tube will not crack even when heated to 1500℃ and rapidly immersed in 20℃ water).
6. Strong acid and corrosion resistance: Quartz glass is an excellent acid-resistant material (except for hydrofluoric acid), equivalent to 30 times the acid resistance of ceramics and 150 times that of stainless steel (nickel-chromium alloy). It is the ideal choice for acid heating. This product is suitable for: heaters, bathroom heaters, fan heaters, far-infrared therapy instruments, beauty instruments, industrial paint baking, printing machinery, packaging machinery, food ovens, instrument drying machinery, tea drying machinery, wig drying, and other drying and drying applications in various far-infrared fields; it is widely used in paint baking, powder coating, plastic equipment, and various drying channels, with excellent results. Our company professionally manufactures carbon fiber far-infrared quartz electric heating tubes; voltage, total length, and power can be customized according to customer requirements. Product Types: 1. Straight Heating Element 2. U-shaped Heating Element 3. Ω-shaped Heating Element 4. Pear-shaped Heating Element Product Varieties: 1. Carbon Fiber Felt Tube 2. Carbon Fiber Wound Tube 3. Carbon Fiber Braided Tube